Prefabricated Substation for Wind and Solar PV Power Plant

The New Energy Pad-Mounted Substation is an integrated, rugged outdoor power solution custom-engineered for wind and solar PV power plants. Adopting a compact, split-phase design, it seamlessly combines the high-voltage room, low-voltage control, and a liquid-immersed transformer onto a single structural steel skid. Featuring an independent dual-split low-voltage winding system, it maximizes short-circuit containment while providing flexible parallel or isolated operations. This step-up substation is factory-assembled and fully type-tested to ensure rapid deployment and failure-free power transmission in harsh environments.

Description

Technical Advantages 
    • Advanced Dual-Split Technology: Uses an axially split low-voltage winding transformer, which efficiently restricts short-circuit currents and lowers initial infrastructure capital investment.
    • Flexible Circuit Configuration: Outfitted with dual low-voltage branch networks capable of operating independently or running concurrently in parallel.
    • Robust High-Voltage Safety: High-voltage busbars and power cables are fully segregated into isolated compartments equipped with electro-magnetic safety interlocks.
    • Dual-Stage Fuse Protection: Integrates bay-net plug-in current fuses coupled with back-up current-limiting backup fuses for comprehensive 12kV/40.5kV system protection.
    • Zero-Leakage Tank Integrity: Every manufactured tank enclosure undergoes a rigorous 50kPa/ 12-hour pressure-retention seal test to eliminate oil leakage risks.
    • High Weatherability Paint Coating: Specially treated to endure extreme high-altitude, dense salt-fog, and severe corrosive ambient environments.

Technical Parameters

Product Model: Prefabricated Substation for Photovoltaic Power Generation

Item Unit High Voltage Switchgear Transformer Low Voltage Apparatus
Rated Voltage kV 12 40.5 10/0.38 35/0.27/0.27 0.27/0.38
Rated Capacity kVA 600-1600
Rated Frequency Hz 50 50 50
Rated Current A 200 63
1min Power Frequency Withstand Voltage – Phase-to-Phase and Phase-to-Ground kV 42 95 35 85 5
1min Power Frequency Withstand Voltage – Isolation Break kV 48 110
Lightning Impulse Withstand Voltage – Phase-to-Phase and Phase-to-Ground kV 75 185 75 220 12
Lightning Impulse Withstand Voltage – Isolation Break kV 85 215
Rated Short-circuit Breaking Current (RMS) kA 31.5 50
Rated Short-circuit Withstand Current (RMS) kA 20 (4s) 20 (4s) 40 (1s)
Rated Short-circuit Making Current (Peak) kA 50 50
Rated Peak Withstand Current kA 50 50
Protection Level IP33
Noise Level ≤55dB
Product Model: Prefabricated Substation for Wind Power Generation
Vacuum Load Break Switches and Combined Apparatus Vacuum Circuit Breaker
Item Unit FZN-12-HC FZRN-12-HC Combination Apparatus ZN-12-HC ZN-40.5-HC
Rated Voltage kV 12 12 12                                             40.5 12 40.5
Rated Frequency Hz 50 50 50                                             50 50 50
Rated Current A 630 200 200                                         50.63 630, 1250 1250, 1600
Rated Short-circuit Breaking Current kA   31.5                                                   20 25, 31.5 25, 31.5
Rated Transfer Current A   3150                                                  1200  
1min Power Frequency Withstand Voltage
Phase-to-Phase & Phase-to-Ground / Break
kV 42/48 42/48 42/48                                                                                             95/115 42/48 95/115
Lightning Impulse Withstand Voltage (Peak)
Phase-to-Phase & Phase-to-Ground / Break
kV 75/85 75/85 75/85                                                                                          185/215 75/85 185/215

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